Sail Nonwoven Machinery Co., Ltd.
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        4. Automotive Interior Felt Production Line
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        6. Shoe Material Production Line
        1. Nonwoven Felt Production Line
        2. Cleaning Cloth Production Line
        3. Nonwoven Acoustic Panel Production Line
      • Thermobonding Line
        1. Thermal Bonded Wadding Production Line
        2. Thermal Bonded Padding Production Line
        3. Automotive Insulation Felt Production Line
      • Chemical Bonding Line
        1. Spray Bonded Wadding Production Line
        2. Scouring Pad Production Line
        3. Chemical Steeping and Bonding Production Line
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        1. Carpet Backing Line (Stenter Machine)
        2. Textile Waste Recycling Line
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    Nonwoven Machinery

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    • Nonwoven Machinery

    As a professional and leading nonwoven machinery manufacturer, SAIL NONWOVEN MACHINERY offers comprehensive solutions and nonwoven machinery for full process including fiber preparation, web forming, web bonding, finishing treatment, etc.

    How to Choose Nonwoven Machinery

    Fiber Preparation (Fiber Opening & Blending)

    Formation (Feeding & Carding, Web Formation)

    Bonding (Needle Punching, Web Bonding & Drying)

    Finishing Treatment (Calendering & Ironing, Slitting & Winding)

    Fiber Opening & Blending

    In the nonwoven manufacturing process, opening and blending are the primary processes involved, which include opening, removing impurities, blending, mixing different fibers, and related treatments. A wide variety of fibers can be utilized in nonwoven production, including conventional synthetic and man-made fibers, natural fibers, and even some recycled fibers.

    • Bale Opener
      Bale Opener

      The bale opener is one of the fiber opening devices, primarily used for the opening of fiber bales and weighing and proportioning of various fibers.

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    • Pre-Opener
      Pre-Opener

      Pre-opener is an important nonwoven machinery specifically designed for opening various fibers of short length.

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    • Fine Opener
      Fine Opener

      Fine opener is specifically designed to open various short fibers for nonwoven fabric production.

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    • Fiber Mixer
      Fiber Mixer

      Fiber mixer, as a type of nonwoven machinery, typically consists of a weighing system and mixing beaters.

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    • Blending Machine
      Blending Machine

      As an important nonwoven machinery, automatic blending box plays a crucial role in thoroughly mixing various fibers within the blending box.

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    Feeding & Carding

    The feeding and carding process is one of the most critical steps in a nonwoven production line, as the uniformity directly affects the quality of the final product. Carding involves separating tangled and curled fiber bundles into individual fibers, straightening them out in parallel, and collecting them to form a uniform thin fiber web for output.

    • Vibrating Hopper Feeder
      Vibrating Hopper Feeder

      Vibrating hopper feeder, as important nonwoven machinery, plays a key role in forming and providing a uniform fiber batt to the carding machine.

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    • Pneumatic Fiber Feeder
      Pneumatic Fiber Feeder

      Pneumatic fiber feeder, as nonwoven machinery in the production of nonwoven fabrics, primarily utilizes airflow and pressure changes to control the density of fiber bundles ...

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    • Single Cylinder Carding Machine
      Single Cylinder Carding Machine

      In the nonwoven manufacturing process, the single cylinder carding machine plays a crucial role in transforming the fiber batt into fiber web.

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    • Double Cylinder Carding Machine
      Double Cylinder Carding Machine

      In the nonwoven manufacturing process, double cylinder carding machine is used to convert fiber raw materials into a fiber web.

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    Web Formation

    As a critical step in web formation, the single-layer fiber web is cross-lapped or further drafted in order to form a fiber web with a certain thickness and basis weight, which can then undergo the next step of reinforcement and shaping.

    • Medium Speed Cross Lapper
      Medium Speed Cross Lapper

      Cross lapper is used in various nonwoven production processes and allows to set the thickness, weight, and evenness of the final products.

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    • High Speed Cross Lapper
      High Speed Cross Lapper

      High speed cross lapper is an important nonwoven machinery used in various nonwoven manufacturing processes.

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    • Vertical Lapper
      Vertical Lapper

      Vertical lapper stacks the fiber web in the vertical direction, and the formed webs come with higher fluffiness and better upright resilience than fiber web produced by cross lappers.

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    • Air Laid Machine
      Air Laid Machine

      Airlaid machine utilizes aerodynamic methods to directly form fiber webs, which possess the advantages of random orientation and high uniformity.

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    • Web Drafter
      Web Drafter

      Web drafter is used to adjust the longitudinal distribution and orientation of the fiber web to improve the ratio of longitudinal and lateral strength to be similar...

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    Needle Punching

    Needle punching technology is the mechanical method to reinforce fiber webs. The needle punching machine utilizes needles with barbs to penetrate the fluffy fiber web repeatedly, compressing the fibers while making them entangle with each other. This process creates a cohesive force, converting the fibers into a nonwoven felt product with a certain thickness and strength.

    • Batt Feeder
      Batt Feeder

      The feeding machine, also known as a CBF feeder, is an essential nonwoven equipment used in conjunction with a needle punching machine during nonwoven production.

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    • Medium Speed Needle Punching Machine (Needle Loom)
      Medium Speed Needle Punching Machine (Needle Loom)

      Medium speed needle punching machine is one of the key nonwoven machinery, characterized by compact and reliable structure and moderate needling frequency ...

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    • High Speed Needle Punching Machine (Needle Loom)
      High Speed Needle Punching Machine (Needle Loom)

      As an efficient nonwoven production equipment, high speed needle punching machine features advanced transmission and mechanical balancing structures, enabling it to achieve extremely high needling frequencies.

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    • Double Board Needle Punching Machine
      Double Board Needle Punching Machine

      Double board needle punching machine is crucial nonwoven equipment, distinguished by its two needle boards (or needling zones), which provide cost-effectiveness and process optimization advantages.

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    • Structuring Needle Loom (Velour, Jacquard, Stripe)
      Structuring Needle Loom (Velour, Jacquard, Stripe)

      Structuring needle loom is a type of nonwoven equipment used for post-processing of nonwoven fabric products.

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    Web Bonding & Drying

    The main function of the web bonding and drying equipment is to provide a high-temperature environment for melting thermoplastic fibers or curing adhesives, thereby bonding the fiber webs together to form nonwoven products with a certain strength and stability.

    • Thermobonding Oven with Single Conveyor
      Thermobonding Oven with Single Conveyor

      Thermalbonding oven, belong to the nonwoven equipment, utilizes the process of hot air penetration to heat the fiber web containing low-melting point fibers ...

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    • Thermobonding Oven with Double Conveyor
      Thermobonding Oven with Double Conveyor

      Thermobonding oven with double layer conveyor utilizes the process of hot air penetration to heat fiber webs containing low-melting point fibers, achieving bonding and reinforcement for the web formation.

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    • Spray / Chemical Bonding Oven
      Spray / Chemical Bonding Oven

      Spray/chemical bonding oven is a versatile nonwoven equipment used to heat fiber webs and achieve bonding and drying, making it applicable for producing chemical bond wadding and thermal bond wadding as well.

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    Calendering & Ironing

    Calendaring and ironing are common post-processing steps in nonwoven production, which uses high temperature and appropriate pressure to alter the surface style, texture, thickness, hardness, and other characteristics of the product.

    • Calender Machine
      Calender Machine

      Heating calender machine is primarily used for thermal treatment of nonwoven products. By applying a certain temperature and pressure, it can alter the thickness, appearance, and certain properties of nonwoven fabric products.

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    • Ironing Machine
      Ironing Machine

      In the nonwoven fabric processing process, nonwoven ironing machine serves as a post-processing device used for surface calendering treatment of nonwoven products to achieve a smoother surface.

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    Slitting & Winding

    The slitting and winding equipment can synchronize with the production line or operate offline to wind or slit the manufactured nonwoven fabric into the required specifications and sizes, making it easier for transportation or subsequent processing.

    • Slitting and Winding Machine
      Slitting and Winding Machine

      Slitting and winding machine can perform cross cutting, slitting, and winding of nonwoven fabric products according to the requirements.

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    • Slitting and Cutting Machine
      Slitting and Cutting Machine

      Nonwoven slitting and cutting machine allows for cross cutting, slitting, slicing, and winding of nonwoven fabric products according to requirements.

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    Supplementary Equipment

    Relevant supporting machines, auxiliary equipment, test instruments, etc.

    • Edge Trim Opener
      Edge Trim Opener

      Edge trim opener is suitable for recycling various nonwoven fabric edge trims and waste materials.

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    Nonwoven Production Line
    • Needle Punching Line
      Needle Punching Line

      Typically, polyester staple fiber is used as the main raw material for producing nonwoven carpets. The process involves fiber opening, blending, carding ...

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    • Thermobonding Line
      Thermobonding Line

      Thermal bonded wadding production line processes polyester fibers and hot melt fibers (low melting point fibers) through opening, blending ...

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    • Chemical Bonding Line
      Chemical Bonding Line

      Chemical bonding technology is primarily employed to produce nonwoven materials with a three-dimensional network structure, characterized by fluffy texture.

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    Sail Nonwoven Machinery is committed to providing clients with the innovative solutions to fulfill global market trends and variable demands. Should you want our team to tailor the need, please allow us to do this.

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    Nonwoven Machinery
    • Fiber Opening & Blending
    • Feeding & Carding Equipment
    • Web Formation Equipment
    • Needle Punching Machines
    • Web Bonding & Drying Equipment
    • Calendering & Ironing Equipment
    • Slitting & Winding Equipment
    • Supplementary Equipment
    Nonwoven Production Line
    • Needle Punching Line
    • Thermobonding Line
    • Chemical Bonding Line
    • Others
    Applications
    • Carpet
    • Geotextile
    • Filter Fabric
    • Automotive Interior Fabric
    • Nonwoven Fabric Substrates
    • Cleaning Cloth & Scouring Pad
    • Soundproofing Products
    • Clothing & Upholstery Fabrics
    • Textile Waste
    Contact Us
    sales@nonwoven-machinery.com
    +86-21-51087160
    Grace Lee
    +86-15821125326 (WhatsApp/WeChat)
    Shown Qian
    +86-15618323983 (WhatsApp/WeChat)